In many robotic systems, the holding state consumes power, limits operating time, and increases operating costs. Electrostatic clutches have the potential to improve robotic performance by generating holding torques with low power consumption. The key limitation of electrostatic clutches has been their limited ability to generate the holding torques, or high specific shear stresses needed in many applications. Here we show how combining the Johnsen-Rahbek (JR) effect with the exponential tension scaling capstan effect can produce clutches with the highest specific shear stress in the literature. Our system generated 31.3 N/cm^2 sheer stress and a total holding torque of 7.1 Nm while consuming only 2.5 mW/cm^2 at 500 V. We demonstrate a theoretical model of an electrostatic adhesive capstan clutch and demonstrate how large angle (theta > 2 pi) designs increase efficiency over planar or small angle (theta < pi) clutch designs. We also report the first unfilled polymeric material, polybenzimidazole (PBI), to exhibit the JR-effect.

Springs are efficient in storing and returning elastic potential energy but are unable to hold the energy they store in the absence of an external load. Lockable springs use clutches to hold elastic potential energy in the absence of an external load, but have not yet been widely adopted in applications, partly because clutches introduce design complexity, reduce energy efficiency, and typically do not afford high fidelity control over the energy stored by the spring. Here, we present the design of a novel lockable compression spring that uses a small capstan clutch to passively lock a mechanical spring. The capstan clutch can lock over 1000 N force at any arbitrary deflection, unlock the spring in less than 10 ms with a control force less than 1 % of the maximal spring force, and provide an 80 % energy storage and return efficiency (comparable to a highly efficient electric motor operated at constant nominal speed). By retaining the form factor of a regular spring while providing high-fidelity locking capability even under large spring forces, the proposed design could facilitate the development of energy-efficient spring-based actuators and robots.